Embonini ekhona yokubumba umjovo ibhekene nalokhu:
Ukunyuka kwempahla eluhlaza
Izindleko zabasebenzi ziyanda
Kunzima ukuqasha
Inani eliphezulu labasebenzi
Izintengo zomkhiqizo ziyehla
Ukuncintisana kwemboni kuya ngokuya kuba yinkinga.
Umjovo, manje ekuguqulweni kwawo, inzuzo encane, kanye nesikhathi sokushintsha kabusha imboni, abaphathi beshabhu yokubumba umjovo badinga ukumisa “ukusebenza okungokwesayensi, okuphelele, okuhlelekile, okujwayelekile kohlelo lokuphatha, ukwenza” yonke into ishubhu lomuntu, wonke umuntu ophethe “uyasebenza. umnyango wezemvelo, ukusebenza kahle kwesikhundla ngasinye seshabhu yokubumba umjovo, izinyathelo zokunciphisa abasebenzi kanye neziphakamiso zalokhu okulandelayo:
Okokuqala, abasebenzi isikhunta phezulu naphansi ukuthuthukisa ukusebenza kahle, ukunciphisa izinyathelo zabasebenzi
1. Yenza ukuhlela okuhle kokukhiqiza futhi unciphise inani lokushintshwa komshini ngenxa yokuhlelwa komshini okungafanele.
2. Setha ngokunengqondo izikhathi ze-thimble kanye nobude bokukhipha ukuze unciphise ukwenzeka njalo kokuphuka kwenaliti ekukhiqizeni.
3. Qinisa ukuhlanzwa kwesikhunta, ukugcoba kanye nokuthunjwa enqubweni yokukhiqiza ukunciphisa izinga lokuhluleka kwesikhunta.
4. Lawula ngokuqinile isenzakalo sokucindezelwa kwesikhunta ohlelweni lokukhiqiza ukubumba umjovo, futhi unciphise i-Times yokuwa kwesikhunta ukunakekelwa.
Okwesibili, ngokwenza ngcono izinga labaklami besikhunta, ukuthuthukisa ikhwalithi nokusebenza kahle kwabahloli besikhunta, nokunciphisa umsebenzi wabahloli besikhunta, inhloso yokunciphisa abahloli besikhunta iwukuba:
1. Sebenzisa isofthiwe yokuhlaziya ukugeleza kwesikhunta ukuze udizayine isikhunta, uthuthukise ukwakheka kwesikhunta, futhi uthuthukise umphumela womgijimi wesikhunta, isango, ukupholisa, i-exhaust kanye ne-demoulding.
2. Yehlisa ukwanda kwezikhathi zokuguqulwa kwesikhunta, ukulungiswa kwesikhunta kanye nokuhlolwa kwesikhunta okubangelwa izinkinga zesakhiwo
3. Kwenziwa ukuqeqeshwa kobuchwepheshe bokubumba umjovo kwabaklami besikhunta, futhi kubhekwe ngokugcwele ukusebenza kwempahla, izidingo zenqubo yokubumba umjovo kanye nezidingo zekhwalithi zokubumba umjovo lapho uklama isikhunta.
Okwesithathu, ukulungisa abasebenzi ukuze kuthuthukiswe ukusebenza kahle komsebenzi, kuncishiswe izinyathelo zabasebenzi
1. Sebenzisa indlela yokubumba umjovo othomathikhi nengalandelwa muntu ukuze unciphise umshini wokulungisa obangelwa ukungazinzi kwebhuthi yebhuthi.
2. Lawula izinga lokushisa lendawo yokusebenzela ukuze ufeze inhloso yokusimamisa izinga lokushisa lesikhunta, izinga lokushisa lempahla kanye nezimo zenqubo yomjovo.
3. Yakha izimo zenqubo ezijwayelekile, hlela ngokunengqondo imishini yokukhiqiza, futhi uqinisekise ukuphindaphindwa kwezimo zenqubo.
Okwesibili. Izinyathelo zokuthuthukisa ukusebenza kahle kanye nokunciphisa abasebenzi bezithako
1. Igumbi lokuhlanganisa lizokwandisa inani lezixube (izixube), lihlukanise imibala kanye nezinhlobo zezinto zepulasitiki, futhi lihlonyiswe ngamathuluzi anele nafanele okuhlanza i-mixer ukuze kuthuthukiswe ukusebenza kahle kokuhlanza isixube futhi sifinyeze noma sinciphise isikhathi kanye nomsebenzi wokuhlanza i-mixer.
2. Uma kunama-mixers amaningi, izinto ezihlukahlukene zingaxutshwa ngesikhathi esifanayo ukuze kuncishiswe inani labahlabi.
3. Shintsha indlela yendabuko yokuhlanganisa ngokushintshana, yenza i-batching ngokusho okukodwa, yenza i-rack material eluhlaza, ugcwalise izinto ezidingekayo nge-oda ngesikhathi esisodwa, unciphise isikhathi nomsebenzi wokuhlanza umshini wokuxuba.
4. Yenza uhlelo oluhle lwesithako futhi wenze ibhodi lesithako ukuvimbela ukwenzeka kokungafani nokufanisa okuningi. Izinto ezisetshenziswayo ngaphambi nangemva kwezithako kufanele zimakwe ngokucacile ukuze kuncishiswe umthwalo wezithako ngokunciphisa ukuvela kwezinkinga.
5. Qeqesha abasebenzi abahlanganisayo ukuze bathuthukise ikhono labo lokusebenza, ikhwalithi nokusebenza kahle, ukuze kuncishiswe isibalo sabasebenzi.
Okwesihlanu. Ukondla abasebenzi ukuze bathuthukise ukusebenza kahle komsebenzi kanye nokunciphisa izinyathelo zabasebenzi
1.Yenza iladi lokuphakelayo elifanelekile ukuze kube lula ukuphakela nokuthuthukisa ukusebenza kahle kokudla.
2.Beka izinto ezidinga ukwengezwa endaweni ebekiwe ngokusho komshini, futhi izinto zomshini ngamunye kufanele zimakwe ngokucacile. Ukuze ungangezi izinto ezingalungile.
3.Sebenzisa umshini wokudonsa ohlangothini oluzenzakalelayo esikhundleni sokuphakela ngezandla.
4.Ithatha uhlelo lokuphakelayo olumaphakathi kanye nevalvu yokulingana yombala ukuze ibone ukuphakela okuzenzakalelayo.
5.Thuthukisa ibhakede, wehlise imvamisa yokudla, ukuze unciphise izisebenzi eziphakelayo.
Okwesithupha. Izinyathelo zokuthuthukisa ukusebenza kahle kanye nokunciphisa amandla e-crusher
1. I-crusher yengezwe ekamelweni le-crusher, futhi i-crusher ihlukaniswe ngokusho kohlobo nombala wezinto zokusetshenziswa, ukuze kuncishiswe umsebenzi wokuhlanza i-crusher.
2. Yenza ukusekelwa kwebhokisi leglue ukuze unciphise isikhathi sokuthi i-crusher ithathe i-nozzle futhi inciphise umfutho wokuzala.
3. Ukusetshenziswa kwe-auto transmission belt crusher, ukunciphisa umsebenzi we-crusher (umuntu oyedwa angasebenzisa ukuchotshozwa okubili okufanayo).
4. Hlukanisa indawo yokubeka i-crusher ukuze ugweme ukungcoliswa okuphambanayo.
Lawula ngokuqinile ukuhlanzeka kwezinto eziphumayo, nciphisa isikhathi se-crusher ukuhlanza udaba lwangaphandle kokuphumayo.
5. Ngokuthuthukisa ikhwalithi yesikhunta, ubuchwepheshe bokubumba umjovo kanye nezinga lokuphatha, lawula imikhiqizo enesici kanye nenani le-nozzle, nciphisa umsebenzi we-crusher.
Okwesikhombisa. Izinyathelo zokuthuthukisa ukusebenza kahle kanye nokunciphisa amandla abasebenzi bomshini wokubumba umjovo
1. Sebenzisa i-manipulator nebhande lokuthutha esikhundleni sesandla ukuze ukhiphe imikhiqizo kanye ne-nozzle, uthole ukukhiqizwa okuzenzakalelayo nokungenamuntu, futhi unciphise ibhuthi yezandla.
2. Isikhunta somjovo kumele sihlanzwe, sigcotshwe futhi sifakwe umfutho ukuvimbela ukuguga nokudabuka kwethimbo, isilayidi, insika eqondisayo kanye nomkhono wokuqondisa, okubangela ukuthi umkhiqizo ukhiqize i-burr. Hlanza izinsalela zeglue, imicu yeglue, amabala kawoyela kanye nothuli endaweni ehlangene ukuze unciphise i-burr ezungeze umkhiqizo odalwe umonakalo nokucindezelwa kwendawo ehlukanayo. Ukulondolozwa Kokuthunjwa Kwesikhunta
Okwesishiyagalombili. Izinyathelo ze-IPQC zokuthuthukisa ukusebenza kahle komsebenzi kanye nokunciphisa abasebenzi
1. Cacisa izindinganiso zekhwalithi yomkhiqizo (usayizi, ukubukeka, impahla, ukuhlanganisa, umbala…)
Futhi ngezikhalazo zamakhasimende, ukubuyiswa kwamaphuzu angavamile ukuze kugxilwe ekuqinisekiseni, ukwenza umkhiqizo "ishidi lokuhlola lokuqala lokuhlola", kufanele ulinde ukuhlolwa kokuqala okuqinisekisiwe KULUNGILE ngaphambi kokufaka ekukhiqizeni okukhulu.
2. Shintsha umqondo “wokuhlola ngemva kokuhlola”, qinisa ukulawulwa kwenqubo, futhi uqondise ezingxenyeni (i-thimble, indawo ehlukanayo, imbobo…) ethambekele ekushintsheni.
Futhi iphuzu lapho izinga lingase lishintshe khona (izikhathi zokudla, amahora okushintsha…).
Yenza ukuqapha okubalulekile, zama ukusimamisa ikhwalithi yezingxenye zomjovo, ukunciphisa noma ukuqeda abasebenzi be-IPQC.
Okwesishiyagalolunye, ukukhanda isikhunta abasebenzi ngcono ukusebenza kahle, ukunciphisa izinyathelo zabasebenzi
1. Thuthukisa ukusetshenziswa, ukugcinwa kanye nokwelashwa kwesikhunta somjovo, nciphisa izinga lokuhluleka kwesikhunta kanye ne-modulus yokulungisa. Qinisa ukuvimbela ukugqwala kwesikhunta, unciphise ukuvela kwe-mold rust phenomenon.
2. Sebenzisa insimbi efanele yokubumba (ukumelana nokugqwala, ukumelana nokugqoka, ukumelana nokucindezela), futhi uqinisekise ukuthi isikhunta sinokuqina okwanele nobulukhuni, ukwandisa impilo yesevisi yesikhunta.
3. Izingxenye ezihambayo zesikhunta (i-workpiece esengozini) zenziwe zibe yizinto ezifakiwe, ezenziwe ngensimbi engagugi futhi zicinywe ukuze kube lula ukugcinwa okusheshayo nokwandisa impilo yesevisi.
Okweshumi, ukukhanda abasebenzi ukwenza ngcono ukusebenza kahle, ukunciphisa izinyathelo zabasebenzi
1. Shintsha umqondo wokunakekelwa lapho okokusebenza kwephukile, shintsha kusukela ekulungisweni ngemuva komcimbi ukuya emcabangweni wokuvimbela nokugcina ukuthunjwa kusengaphambili. Umehluko phakathi kokuvimbela kanye nokwelapha okubikezelayo.
2. Yenza imithetho yokusebenzisa, ukugcina kanye nokugcina ukuthunjwa kwemishini yokubumba umjovo, futhi uhlele abasebenzi abakhethekile ukuthi bahlole, bagcine futhi balondoloze ukuthunjwa kwemishini yokubumba umjovo kanye nemishini ezungezile.
3. Sebenzisa, hlola, ulondoloze, uhlanze, ugcobe futhi ugcine ukuthunjwa komshini wokubumba umjovo kanye nemishini yawo ezungezile, wehlise izinga lokuhluleka kwawo, unwebe impilo yawo yesevisi futhi unciphise umsebenzi wokulungisa.
Isikhathi sokuthumela: 19-10-21